predictive maintenancecomputer visionreal time systems

Hybrid Physics–ML Predictive Modeling for Complex Systems

Project HorizonSense

Client:

NDA-protected enterprise

Duration:

11 months

Team:

2 ML engineers, 1 applied mathematician, 1 software engineer

The Problem

Teams needed a dependable way to predict system behavior, explore scenarios, and understand sensitivity across changing conditions.

What We Did

Developed a physics-informed ML model, integrated differentiable simulation modules, and added a sensitivity analysis engine.

Outcome

Accurate and interpretable predictions, reduced experimentation time, and consistent performance across real-world conditions.

Operational Impact

Reliable forecasts. Scenario exploration. Sensitivity-driven insights.

Key Challenges

1

Hybrid Model Balance

Aligning physical constraints with learned ML components.

2

Parameter Space Stability

Ensuring the model behaved reliably across large ranges.

What Made This Work

Physics-ML Fusion

Combining physics-based models with machine learning for robust predictions.

High Interpretability

Transparent model behavior with clear sensitivity analysis.

Robust Scenario Analysis

Reliable performance across diverse real-world conditions.